Woman doing visual quality checks on pharmaceutical vials

EVERIC® strong & smooth Pharmaceutical break-resistant vial with optimized geometrical strength and low-friction outer surface

Name: EVERIC® strong & smooth
Brand: SCHOTT Pharma

Overview

Reduced vial breakage for efficient fill-and-finish performance

During conventional bulk fill-and-finish processing, vials experience constant glass-to-glass contact and mechanical stress. This can lead to cosmetic defects in vials, increased risk of vial breakage, and potential issues such as sticking and climbing during depyrogenation. This can result in slower line speeds, higher reject rates, and increased costs.

SCHOTT Pharma’s EVERIC® strong & smooth vials address these challenges with enhanced geometrical strength and a low-friction outer coating. Manufactured using an improved forming process and specialized inspection, the break-resistant vial undergoes a dip-coating process for optimal line performance.

Made of Type I Borosilicate Glass and available in TopLine quality, EVERIC® strong & smooth vials offer a safe and reliable solution for the ultimate in filling-line performance.

Properties

Reduced rejects and improved filling line efficiency

Made using FIOLAX® OS glass, EVERIC® strong & smooth break-resistant vials offer improved strength within existing ISO tolerances, without any change in glass composition.

The low-friction outer coating enhances vial gliding during bulk fill-and-finish, reducing interruptions, increasing line speed, and protecting the glass surface to significantly lower final reject numbers.

Optimized strength

The unchanged glass matrix is produced within existing ISO tolerances for reduced vial breakage

Increased line speed

Smoother and faster transportation due to optimized gliding behavior

Less cosmetic defects in vials

A protective outer coating reduces the number of cosmetic rejects

Increased reliability

The durable outer coating safeguards the improved strength

Application

Optimized bulk fill-and-finish process and line performance

EVERIC® strong & smooth break-resistant vials are designed to optimize your bulk fill-and-finish process by reducing the risk of vial breakage and final reject rate due to fewer cosmetic defects.

These vials can also increase line speed thanks to smoother movement, a reduction in blocking vials, and no sticking or climbing.

Available in a non-sterile container, these vials are delivered in standardized secondary packaging and require washing and sterilization before filling to ensure optimal safety and performance.

With optimized strength, EVERIC® strong & smooth vials decrease vial breakage while increasing line performance.


Product Name	Product Name EVERIC® strong & smooth	Product Name EVERIC® pure	Product Name EVERIC® care	Product Name EVERIC® freeze	Product Name EVERIC® smart	Product Name SCHOTT Type I plus®	Product Name SCHOTT TopLyo®	Product Name adaptiQ®	Product Name Core Vials
Applications	Applications Improved bulk fill-and-finish	Applications Default solution for biologics, diluents, low-filled and high-value drugs	Applications Drugs in high alkaline pH range	Applications Drugs that need deep-cold storage down to -80°	Applications Track and trace solution	Applications Leachable-sensitive drugs in neutral and acidic pH range	Applications Drugs that need lyophilization	Applications Pre-washed and pre-sterilized for leaner fill-and-finish	Applications Default solution for generics, chemicals
Tubing/Container Material	Tubing/Container Material FIOLAX® OS (optimized strength)	Tubing/Container Material FIOLAX® CHR (controlled hydrolytic resistance)	Tubing/Container Material FIOLAX® CHR (controlled hydrolytic resistance)	Tubing/Container Material FIOLAX® OS (optimized strength)	Tubing/Container Material FIOLAX®	Tubing/Container Material FIOLAX®	Tubing/Container Material FIOLAX®	Tubing/Container Material Depending on bulk vial used	Tubing/Container Material FIOLAX®
Format	Format 2-30R	Format 2-50R	Format 2R, 6R, 10R	Format 2-30R	Format 2-30R	Format 2-50R	Format 2-50R	Format 2-50R	Format 2-100R
Quality Level	Quality Level TopLine	Quality Level TopLine	Quality Level TopLine	Quality Level TopLine	Quality Level TopLine	Quality Level TopLine	Quality Level TopLine	Quality Level TopLine	Quality Level StandardLine, TopLine
Closure Systems	Closure Systems Stopper + seal	Closure Systems Stopper + seal	Closure Systems Stopper + seal	Closure Systems Stopper + seal	Closure Systems Stopper + seal	Closure Systems Stopper + seal	Closure Systems Stopper + seal	Closure Systems Stopper + seal or press-fit cap	Closure Systems Stopper + seal
Pre-washed Pre-sterilized	Pre-washed Pre-sterilized Non-sterile available	Pre-washed Pre-sterilized Non-sterile and sterile (adaptiQ®) available	Pre-washed Pre-sterilized Non-sterile and sterile (adaptiQ®) available	Pre-washed Pre-sterilized Non-sterile available	Pre-washed Pre-sterilized Non-sterile and sterile (adaptiQ®) available	Pre-washed Pre-sterilized Non-sterile and sterile (adaptiQ®) available	Pre-washed Pre-sterilized Non-sterile and sterile (adaptiQ®) available	Pre-washed Pre-sterilized Sterile packaging	Pre-washed Pre-sterilized Non-sterile and sterile (only TopLine in adaptiQ®) available
Packaging	Packaging Bulk tray DATASHEET	Packaging Bulk tray, adaptiQ® solution (tray, cup nest) DATASHEET	Packaging Bulk tray, adaptiQ® solution (tray, cup nest) DATASHEET	Packaging Bulk tray DATASHEET	Packaging Bulk tray, adaptiQ® solution (tray, cup nest) DATASHEET	Packaging Bulk tray, adaptiQ® solution (tray, cup nest) DATASHEET	Packaging Bulk tray, adaptiQ® solution (tray, cup nest) DATASHEET	Packaging Pre-sterilized vials tray or cup nest CUP TRAY	Packaging Bulk tray, adaptiQ® solution (tray, cup nest) STANDARDLINE TOPLINE
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Vial production process

Vial production process
Efficient Processing with EVERIC™ strong & smooth

Ensuring a smooth production process

SCHOTT Pharma has run a series of tests to understand more about the breakage risk of glass vials. The results show a significant increase of vial strength up to a factor of four and a decrease of cosmetic defects by 95%. Read our whitepaper to learn more.

Thumbnail EVERIC strong and smooth NEXT article smoothly through the production process.JPG

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